Product Description:
An Automatic Blow Moulding Machine is a piece of industrial
equipment designed for producing hollow plastic items. This machine
is commonly used to create various products like bottles,
containers, jars, and tanks.
The process involves heating plastic material until it becomes
malleable. Then, compressed air is blown into the softened plastic,
causing it to expand and press tightly against the interior
surfaces of a mould. This method allows the formation of precise
hollow shapes.
By automating the blow moulding process, these machines enhance
production efficiency and ensure consistent quality in the
manufacturing of plastic containers and other hollow plastic goods.
Features:
Advantages of an Automatic Blow Moulding Machine
1. Fully Automatic Operation Reduces Labor Cost
The machine features automatic preform loading, heating, blowing,
and bottle ejection processes, which significantly reduce the need
for manual intervention. This automation minimizes human error and
ensures greater consistency in production quality.
2. High Production Capacity
Equipped with a multi-cavity design ranging from 2 to over 12
cavities, the machine can produce between 1,000 and 20,000 bottles
per hour. This capacity makes it highly suitable for medium and
large-scale manufacturing lines.
3. Consistent Product Quality
Precise control over heating temperature, stretch ratio, and
blowing pressure allows the machine to deliver bottles with uniform
wall thickness, excellent clarity, and enhanced strength. This
precision results in a lower defect rate and reduced material
waste.
4. Energy-Saving Performance
Utilizing an infrared heating system, the machine reduces overall
power consumption. Servo-driven components further enhance
efficiency, while zoned heating technology prevents unnecessary
energy usage.
5. Fast Mould Change and Wide Bottle Compatibility
The quick mould-switching system ensures minimal downtime during
production changes. It is compatible with a wide variety of bottle
types, including beverage, oil, cosmetic, and pharmaceutical
bottles.
6. Easy Operation and Maintenance
A user-friendly PLC touchscreen interface facilitates easy
operation, while an error diagnosis and automatic alarm system
helps in prompt detection of issues. Maintenance costs are kept low
due to the machine's efficient design.
7. Wide Application Range
Depending on the machine type, it can manufacture various bottles
such as PET bottles for water, juice, oil, and carbonated drinks,
as well as HDPE and PP bottles for detergents and chemical
containers. Additionally, larger containers can be produced through
extrusion blow moulding.
8. Supports Continuous 24/7 Production
The machine is designed for stable long-term operation and
seamlessly integrates with filling, labeling, and packing lines.
This integration helps improve overall factory efficiency and
competitiveness on the market.
Technical Parameters:
80FDE-4S(100)
SPECIFICATION | MATERIAL | | PE |
MAX CONTAINER CAPACITY | L | 500ML |
NUMBER OF DIE | set | 4 |
MACHINE DIMENSION(LxWxH) | M | 3.82x4x2.5 |
TOTAL WEIGHT | ton | 8.6 |
|
CLAMPING UNIT | CLAMPING FORCE | kN | 120 |
PLATEN OPENING | mm | 240-600 |
TOGGLE STROKE | mm | 540 |
MAX MOULD SIZE (WxH) | mm | 480x500 |
|
EXTRUDER UNIT | SCREW DIAMETER | mm | 75 |
SCREW L/D RATIO | L/D | 24 |
PLASTICIZING CAPACI(HDPE) | Kg/h | 85 |
SCREW HEATING ZONE | zone | 3 |
SCREW HEATING POWER | kW | 15.3 |
FAN POWER | kW | 0.14 |
EXTRUDER MOTOR POWER | kW | 22 |
|
DIE HEAD | DIE HEAD HEATING ZONE | zone | 15 |
POWER OF DIE HEAD HEATING | kW | 16.5 |
MAX DIAMETER OF MOUTH MOLD | mm | 35 |
|
ENERGY-CONSUMPTION | TOTAL POWER OF MACHINE | kW | 72 |
POWER OF OIL PUMP MOTO | kW | 15 |
AIR PRESSURE | Mpa | 0.6-0.8 |
CONSUMPTION COMPRESSION AIR | m3/min | 1.5 |
CONSUMPTION COOLING WATER | m3/min | 0.4 |
Applications:
Application Fields of an Automatic Blow Moulding Machine
1. Beverage Packaging Industry
The beverage packaging sector is one of the primary users of
automatic blow moulding machines. This includes the production of
mineral water bottles, purified water bottles, as well as bottles
for carbonated drinks such as cola and soda. Additionally, juice
and tea beverage bottles are commonly manufactured using this
technology.
Note: This segment constitutes the largest market for PET bottles.
2. Food Packaging Industry
In the food packaging industry, automatic blow moulding machines
are used to create containers such as edible oil bottles, vinegar
and soy sauce bottles, dairy product containers, and bottles for
seasonings and condiments. These containers must often meet strict
safety and hygiene standards.
3. Household & Personal Care Products
Automatic blow moulding machines are instrumental in manufacturing
a variety of household and personal care product containers.
Examples include bottles for laundry detergent, dishwashing liquid,
shampoo, shower gel, as well as cosmetic mist and lotion bottles.
4. Pharmaceutical Packaging
The pharmaceutical sector relies on blow moulding machines to
produce medicine bottles, nutritional supplement containers, and
small-dose liquid medicine bottles. These products require high
precision and quality to ensure safety.
5. Chemical & Industrial Packaging
This field involves packaging solutions for industrial and chemical
products. Automatic blow moulding machines create containers such
as lubricant oil containers, antifreeze and coolant bottles,
pesticide bottles, and chemical reagent containers. Additionally,
large plastic drums can be manufactured using extrusion blow
moulding techniques.
6. Home & Daily Use Products
In everyday household items, blow moulded hollow plastic parts are
common. Products such as plastic jugs, pitchers, and various
storage container bottles are produced efficiently with this
technology.
7. Medical & Healthcare Packaging
The healthcare industry utilizes automatic blow moulding machines
to produce disinfectant bottles and medical spray bottles, ensuring
proper hygiene and dosage for medical applications.
8. Custom & Specialized Packaging
Blow moulding machines also accommodate customized and specialized
packaging needs. This includes new product prototype bottle
designs, premium cosmetic bottle shapes, and private label or
brand-specific bottles crafted to meet unique branding
requirements.
Customization:
MEPER offers customized services for the Automatic Blow Moulding
Machine, model MP75FD, designed to meet diverse production needs.
This blow molding machine is CE and ISO9001:2008 certified,
ensuring high quality and reliability. With a minimum order
quantity of just 1 set, it is ideal for businesses seeking tailored
solutions.
The MP75FD features a double layer design that produces high
barrier bottles, perfect for maintaining product integrity.
Equipped with an 80mm screw diameter and electric riven type, this
jerry can blow molding machine delivers efficient and precise
molding performance. Additionally, it supports In Mold Labeling
(IML) for enhanced product presentation.
MEPER's 5 gallon blow molding machine is supplied with a standard
export package to ensure safe delivery within 25-35 work days. The
supply ability is up to 100 sets per month, accommodating
large-scale production demands. Payment terms are flexible,
accepting L/C and T/T, with prices open for negotiation to suit
your budget.
Choose MEPER's Automatic Blow Moulding Machine MP75FD for a
reliable, customizable solution that meets your blow molding
requirements.
